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Sadhana Colony, Jamnagar, Gujarat

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Brass Die Casting

Leading Manufacturer of brass die casting from Jamnagar.

Brass Die Casting


Brass Die Casting
  • Brass Die Casting
  • Brass Die Casting
  • Brass Die Casting
  • Brass Die Casting
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Approx. Rs 600 / KgGet Latest Price

Product Details:
Weight50 g
Packaging TypePlastic Bag
Corrosion ProofYes

Brass Die Casting Description:

Brass die casting is a metalworking process that involves the precision shaping of brass, an alloy primarily composed of copper and zinc, into intricate and complex parts and components. This manufacturing method relies on the use of high-pressure injection to force molten brass into custom-designed molds, known as dies, to produce precise, net-shaped parts. Brass die casting is favored for its excellent combination of mechanical properties, corrosion resistance, and aesthetic appeal. In this concise description, we'll explore the essential aspects of brass die casting in less than 1000 words.

Material Composition: Brass die casting primarily uses brass as the base material, which is a copper-based alloy typically consisting of varying proportions of copper (Cu) and zinc (Zn). The specific alloy composition can be adjusted to achieve desired properties such as strength, hardness, and corrosion resistance. In addition to copper and zinc, brass may contain small amounts of other elements such as lead or tin for specific characteristics or improved casting properties.

Manufacturing Process: Brass die casting involves a sequence of well-defined steps to transform raw brass into intricately shaped components:

  1. Material Preparation: High-quality brass ingots or scrap material is melted in a furnace to create a molten brass alloy.
  2. Die Preparation: Custom-designed molds or dies, typically made from hardened steel, are prepared to match the final shape and specifications of the desired part.
  3. Injection: The molten brass is injected into the die cavity at high pressure using a hydraulic or mechanical press. This pressure ensures the brass flows into every intricate detail of the mold.
  4. Cooling: After injection, the brass solidifies rapidly within the die cavity. Cooling channels in the dies help regulate the cooling process.
  5. Ejection: The die opens, and the finished brass part is ejected, often with the assistance of ejector pins or mechanisms.
  6. Trimming and Finishing: Excess material or flash is removed from the part, and any necessary secondary operations, such as machining or surface treatments, are performed to meet specific requirements.
  7. Quality Control: Rigorous quality control measures, including dimensional inspection and material testing, are implemented to ensure the final parts meet the desired specifications.

Key Features of Brass Die Casting: Brass die casting is characterized by several features that make it an attractive manufacturing process:

  • Precision: Die casting allows for the production of highly intricate and complex parts with tight tolerances.
  • Net-Shaped Parts: The process produces parts that require minimal or no additional machining, resulting in cost savings.
  • High Production Rates: Die casting is a fast and efficient process capable of producing large quantities of parts in a relatively short time.
  • Excellent Surface Finish: Brass die-cast parts typically have a smooth and aesthetically pleasing surface finish.
  • Material Efficiency: The process generates minimal material waste, contributing to cost-effectiveness and sustainability.
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Jasmin Chovatiya (Manager)
Mamta Industries
Oswal ice factory compound,Ranjit Sagar Road,Sadhana Colony
Jamnagar - 361005, Gujarat, India
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